Cat Dp70 Service Manual
Find great deals on eBay for cat dp70. CAT CATERPILLAR DP60 DP70 FORKLIFT CHASSIS MAST SERVICE SHOP REPAIR BOOK MANUAL. CAT CATERPILLAR DP60 DP70 FORKLIFT. Caterpillar DP70 Pdf User Manuals. View online or download Caterpillar DP70 Service Manual.
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT DP70 FORKLIFT LIFT TRUCKS, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT DP70 FORKLIFT LIFT TRUCKS Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
CATERPILLAR CAT DP70 FORKLIFT LIFT TRUCKS Service Repair Manual SN：9CP1 and up. 1. FOREWORD This service manual is a guide to servicing of Caterpillar Lift Trucks. The instructions are grouped by systems to serve the convenience of your ready reference. Long Productive life of your lift trucks depends to a great extent on correct servicing - The servicing consistent with what you will learn from this service manual. We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or build job.
The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Caterpillar reserves the right to change specifications or design without notice and without incurring obligation. These lift trucks are powered by Caterpillar S6S diesel engine. For the items of the engine, refer to the following service manual: S6S Diesel Engine Service Manual (Pub.
NOTES, CAUTIONS and WARNINGS NOTES, CAUTION and WARNINGS are used in this manual to emphasize important and critical instructions. They are used for the following conditions: An operating procedure, condition, etc., essential to highlight. Operating procedures, practices, etc., which if not strictly observed, will result in damage to or destruction of engine.
Operating procedures, practices, etc., which if not correctly followed, will result in personal injury or loss of life. DP60/70 i. The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the serviceman or mechanic should check the weights noted in this Manual.
Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed. Read and understand all warning plates and decals on the machine before operating, lubricating or repairing the product.
Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when pounding on any part of the machine or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed.
Do not wear loose-fitting or torn clothing. Remove all rings from fingers when working on machinery.
Do not work on any machine that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the machine before performing any disassembly. Ii The proper and safe lubrication and maintenance for this machine, recom- mended by Caterpillar, are outlined in the OPERATION & MAINTENANCE MANUAL for these machines.
Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. Read and understand the OPERATION & MAINTENANCE MANUAL before perform- ing any lubrication or maintenance. SAFETY Do not operate this machine unless you have read and understand the instructions in the OPERATOR’S MANUAL. Improper machine operation is dangerous and could result in injury or death. Lower the forks or other implements to the ground before performing any work on the machine. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly. Use the steps and grab handles (if applicable) when mounting or dismounting a machine.
Clean any mud or debris from steps, walkways or work platforms before using. Always face machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
To avoid back injury, use a hoist when lifting components which weigh 23 kg (50 lb.) or more. Make sure all chains, hooks, slings etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments.
Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any spring or other pressure, before removing the last two bolts or nuts completely. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot. DP60/70. DP60/70 10.
Always use tools that are in good condition and be sure you understand how to use them before performing any service work. Reinstall all fasteners with same part number. Do not use a lesser quality fastener if replacements are necessary.
Do not mix metric fasteners with standard nuts and bolts. If possible, make all repairs with the machine parked on a level, hard surface. Block machine so it does not roll while working on or under the machine. Disconnect battery and discharge any capacitors (electric trucks) before starting to work on machine. Hang “Do Not Operate” tag in the Operator’s Compartment. Repairs, which require welding should be performed only with the benefit of the appropriate reference information and by personnel adequately trained and knowledge- able in welding procedures.
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Determine types of metal being welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength equivalent at least to that of parent metal. Do not damage wiring during removal operations. Reinstall wiring so it is not damaged nor will it be damaged in operation by contacting sharp corners, or by rubbing against some objects or hot surface. Do not connect wiring to a line containing fluid.
Be sure all protective devices including guards and shields are properly installed and functioning correctly before starting the repair. If a guard or shield must be removed to perform the repair work, use extra caution. Always support the mast and carriage to keep carriage or attachments raised when mainte- nance or repair work is performed, which required the mast in the raised position. Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires. Do not bend or strike high pressure line or install ones which have been bent or damaged. Inspect lines, tubes and hoses carefully. Do not check for leaks with your hands.
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Pin hole (very small) leaks can result in a high velocity oil stream that will be invisible close to the hose. This oil can penetrate the skin and cause personal injury. Use cardboard or paper to locate pin hole leaks. Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly to avoid excessive heat, vibration or rubbing against other parts during operation. Shields that protect against oil spray onto hot exhaust components in event of a line, tube or seal failure must be installed correctly. Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or removed.
Always make sure all raised components are blocked correctly and be alert for possible pressure when dis- connecting any device from a system that utilizes pressure. Do not operate a machine if any rotating part is damaged or contacts any other part during operation. Any high speed rotating component that has been damaged or altered should be checked for balance before reusing. Caution should be used to avoid breathing dust that may be generated when handling components containing asbestos fibers. If this dust if inhaled, it can be hazardous to your health.
If dust which may contain asbestos is present, there are several common sense guidelines that should be followed. Never use compressed air for cleaning. Avoid brushing or grinding asbestos containing materials.
For clean up, use wet methods or a vacuum equipped with a high efficiency particulate air (HEPA) filter d. Use exhause ventilation on permanent machining jobs.
Wear an appropriate respirator if there is no other way to control the dust. Comply with applicable rules and regulations for the work place. Follow environmental rules and regulations for disposal of asbestos. Avoid areas where asbestos particles may be in the air. Iii.
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DP60/70iv HOW TO READ THIS MANUAL 1. Service data in test Example 2. Symbols or abbreviations OP. Options R1/4. Taper pipe thread (external) 1/4 inch (formerly PT1/4) RC1/8.
Taper pipe thread (internal) 1/8 inch (formerly PT1/8) G1/4A. Straight pipe thread (external) 1/4 inch (formerly PF1/4-A) Rp1/8.